Washing Machine Assembly Line—Washing Machine Assembly Line Factory

Description

We specialize in providing solutions for Washing Machine Assembly Lines/Production Lines.

Washing Machine Assembly Lines/Production Lines are Suitable to Assemble/Produce Washing machines.(Welcome to contact us, we will suggest and design the suitable Assembly Lines/Production Lines for you.)

A washing-machine assembly line is a flexible, highly-automated system that integrates sheet-metal, plastic-injection, electronics and test operations. Its single purpose is to turn more than a hundred different parts into a market-ready washer (top-load or front-load) at takt time.

1. Line architecture
– Most builders now use a three-section combination:
– Front section: speed-doubling chain (2.5× chain) for heavy chassis and outer-tub positioning.
– Middle section: slat conveyor that absorbs the press-in forces of motors and inner baskets.
– Rear section: roller conveyor for free merging/splitting, convenient for random sampling and direct feed to packaging.

2. Key process steps (front-load example)
① Cabinet pre-assembly: U-shell blanking → automatic bending → roll-forming → riveting → powder coating; robot loads the shell onto the line.
② Inner/outer basket module: automatic dynamic balancing → laser welding → hot spinning → leak test.
③ Bearing & motor marriage: 20 kN servo press with RFID poka-yoke and automatic angular alignment.
④ Door-seal smart gluing: 6-axis robot + AI vision performs plasma cleaning, bead dispensing and glass pressing; bead width ±0.2 mm.
⑤ Wiring & control: modular harness and PCB pre-assembly, automatic screwdriver with 0.5–1.2 N·m torque range.
⑥ End-of-line test: one-shot EOL station checks insulation, hi-pot, leakage, spin speed, noise and eccentricity; data pushed to MES in real time.
⑦ Packing: auto sleeve-erecting, case folding, labelling and robot palletising; ready for AS/RS.

3. Automation & digital layer
– Vision-based AI poka-yoke on critical stations (missing part, orientation, colour) lifts first-pass yield to 100 % and cuts labour 50 %.
– Central PLC + HMI; remote maintenance enabled. Large andon screens display takt, defect rate, OEE.
– Modular design allows 7–13 kg capacity range and top-load/front-load changeover in ≤15 min.

For further and suitable Assembly Lines/Production Lines design and quotation, please first contact us to confirm the three key parameters—**production capacity (takt time), site dimensions, and budget range**.