Air Conditioner Assembly Line Manufacturer—Air Conditioner Assembly Line Factory
The air conditioner assembly line is a highly automated and clearly divided industrial production line, mainly used for assembling and testing both indoor and outdoor units of residential or commercial air conditioners—from components to complete units—and finally packaging them.
Description
We specialize in providing comprehensive solutions for Air Conditioners Assembly Lines/Production Lines.
Air Conditioner Assembly Lines/Production Lines are Suitable to Assemble/Produce Air Conditioners.(Welcome to contact us, we will suggest and design the suitable Assembly Lines/Production Lines for your Air conditioners.)
Air Conditioner Assembly Production Line
The air conditioner assembly line is a highly automated and clearly divided industrial production line, mainly used for assembling and testing both indoor and outdoor units of residential or commercial air conditioners—from components to complete units—and finally packaging them.
I. Overall Line Structure
1. **Conveying System**:
– Mainly uses double-speed chain/slat chain + fixture plates.
– Capable of horizontal, inclined, and vertical conveying.
– Light-duty stations support 100 kg; heavy-duty ones up to 2 tons.
2. **Control Unit**:
– PLC + MES system enables adjustable takt time, barcode traceability, powered testing, and automatic sorting.
3. **Module Division**:
– Component pre-assembly area
– Vacuum leak detection & refrigerant charging area
– Aging test area (continuous operation ≥30 min)
– Performance test area (electrical safety, cooling capacity, noise)
– Automatic packaging & palletizing area
II. Typical Process Flow (Split-Type Air Conditioner as for Example)
| Stage | Key Actions | Main Equipment/Process Parameters |
| 1. Component Pre-assembly | Barcode labeling → Chassis mounting → Compressor → Condenser → 4-way valve | Automatic screw machine, servo press-fitting |
| 2. Pipeline Welding | Laser or high-frequency brazing; X-ray sampling of weld joints | Welding accuracy ±0.1 mm, no porosity or slag |
| 3. Vacuum Drying | Vacuum level ≤ -0.1 MPa, hold for 30 min | Prevents ice blockage and oxidation |
| 4. Refrigerant Charging | Charge R32/R410A based on model, error ≤ ±2% | Charging accuracy ±0.5 g |
| 5. Aging Test | Dedicated aging line, takt time 50 s/unit, continuous operation | Checks startup/shutdown, current, vibration |
| 6. Performance Test | Automatic test bench for cooling capacity, energy efficiency, noise | Data uploaded to MES in real time |
| 7. Packaging & Warehousing | Auto boxing → palletizing → barcode scanning → warehousing | Integrated with WMS, supports mixed outbound |
III. Smart Factory Upgrade Trends
– **Digital Twin**: Real-time mapping of line status, predictive maintenance
– **AI Vision Inspection**: Automatic detection of weld defects, label misplacement, missing screws
– **Energy-Saving Retrofit**: Inverter drives + energy feedback, reduces energy consumption by 8–12% per unit
For further and suitable Assembly Lines/Production Lines design and quotation, please first contact us to confirm the three key parameters—**production capacity (takt time), site dimensions, and budget range**.
