SKD Assembly Line Factory in China—CKD TV Assembly Line
Description
We are a professional manufacture of TV Assembly Line/TV Production Line solutions.
TV Assembly Lines/TV Production Lines are Suitable to Assemble/Produce following Televisions and TVs and so on.
CKD Television Assembly Line
A CKD production line is a complex manufacturing system. Its core stages extend far beyond simple assembly and primarily include:
Phase 1: Printed Circuit Board (PCB) Manufacturing
1. SMT (Surface Mount Technology): Accurately places and solders miniature components onto the bare PCB using solder paste printing, pick-and-place machines, and reflow ovens.
2. THT (Through-Hole Technology): Involves manually or mechanically inserting larger components, which are then soldered via wave soldering.
3. PCBA Testing: Subjects the finished mainboard to rigorous In-Circuit Testing (ICT) and Functional Circuit Testing (FCT) to ensure proper electrical functionality.
Phase 2: Screen Module Manufacturing
4. Backlight Unit Assembly: Precisely assembles LED light bars, light guides, and various optical films in sequence.
5. LCD Panel Lamination: In a high-class cleanroom, the TFT LCD glass is meticulously laminated to the backlight unit, and the driver ICs are bonded.
6. Module Testing: Conducts power-on, aging, and other tests on the assembled screen module to check for defects like bright spots, dead pixels, or uneven brightness.
Phase 3: Structural Component Production
7. Injection Molding: Uses injection molding machines and molds to process plastic pellets into structural parts like the TV front shell and rear cover.
Phase 4: Final Assembly and Testing
8. Final Product Assembly: Assembles all self-produced components—screen module, mainboard, chassis, power supply, etc.—into a complete television.
9. Final Functional and Aging Testing: Performs comprehensive function, performance, reliability, and safety tests on the finished unit.
10. Packing and Warehousing: Cleans, packages, and moves the products to the finished goods warehouse.
