Automated TV Assembly Line Factory—SKD TV Assembly Line Factory

Description

We are a professional manufacture of TV Assembly Line/TV Production Line solutions.

TV Assembly Lines/TV Production Lines are Suitable to Assemble/Produce following Televisions and TVs and so on.

SKD Television Assembly Line

Here is a detailed breakdown of the concept  SKD Television Assembly Line,  a common term in manufacturing, particularly in the electronics industry. It will be explained from various aspects including definition, process, advantages, disadvantages, and application scenarios.

Typical Process of an SKD Television Assembly Line

A typical SKD television assembly line usually consists of the following workstations:

1.  Preparation and Feeding:
Transport the SKD kit (mainboard, screen, chassis, etc.) from the warehouse to the line head.
Unpack and inspect each module for potential shipping damage.

2.  Mainboard Pre-assembly and Testing (Optional):
If needed, install the mainboard onto a specific bracket or connect necessary cables.
Perform a basic power-on test on the mainboard to ensure its fundamental functions are normal.

3.  Screen Module Installation:
Carefully place and secure the LCD screen module into the television’s front shell or middle frame.

4.  Connecting Mainboard and Screen:
Connect the mainboard to the screen module via a ribbon cable (e.g., LVDS cable).
Connect the backlight driver board (if separate).

5.  Chassis Closure:
Align the television’s rear cover with the front shell and fasten it with screws.

6.  Base/Stand Installation:
Install the standing base or wall-mount bracket for the television.

7.  Final Functional Testing (Aging Test):
This is the most critical step. Power on the television and test:
Image Display:  Check for dead pixels, color accuracy.
Sound Output:  Verify all speakers are working.
Signal Reception:  Test interfaces like HDMI, USB, etc.
Wi-Fi/Bluetooth:  Ensure wireless functions are available.
A short aging test might also be conducted to identify early failures.

8.   Cleaning and Packaging:
Clean fingerprints and dust off the television chassis.
Apply protective film, place into a plastic bag, insert into foam padding, and pack into a carton along with the remote control/instructions before sealing.

9.  Warehousing:
Transport the packaged finished televisions to the finished goods warehouse, awaiting sales and shipment.